Tsarin aiki

description

Tsarin hadawa yana nufin haɗakar kayan aiki wanda ake fitar da kayan albarkatun ƙasa daban-daban da kayan masarufi da ruwa mai sarrafa ruwa ko narkar da su ta hanyar raka'o'in tsari daban-daban bisa ga ƙayyadaddun ƙayyadaddun tsari, sannan gauraye da gyarawa don samun samfuran da aka gama; babban kayan aikin sa sun haɗa da naúrar ruwan zafi, saccharose filter sterilizing unit, juice/tea foda reconstitution unit, karin kayan dissolving naúrar, shayi cirewa da tace naúrar, powdered madara reconstitution hadawa naúrar, blending akai girma naúrar, CIP tsaftacewa naúrar, bututu naúrar, lantarki sarrafawa da sassan sarrafawa na tsakiya.

Ingancin samfurin tsarin haɗawa an ƙaddara shi ne ta ƙwaƙƙwaran ƙira, ingantaccen tsarin sarrafawa ta atomatik da ƙwarewa mai yawa a cikin shigar injiniya. Tare da ƙirar injiniyanta da ƙwarewar shigarwa na sama da shekaru 13, injin Zpack zai ba ku kyakkyawan aiki.

A.Tsarin cirewa

Cikar shayi na nufin aikin fitar da ingantattun sinadarai daga ganyen shayi ta hanyar jika da ruwan zafi. Manufar wannan aiki shine don fitar da ingantaccen kayan aikin tsire-tsire don kula da launi na musamman, ƙamshi, da ɗanɗanon ruwan shayi gwargwadon iyawa da kuma hana wuce gona da iri na narkar da abubuwan da ba su da tasiri a cikin ruwan abin sha da aka haɗe.

Za a aiwatar da hanyar haɓakar juzu'i, a cikin abin da za a aiwatar da hakar farko ta hanyar ƙarancin zafin jiki don kare kayan ƙanshi na asalin maganin da kuma narkar da ƙaramin yanayin zafi mai zafi; na biyu hakar yana amfani da babban zafin jiki don cire macromolecular tasiri dandano aka gyara a shayi. A lokaci guda, duk da haka, mahaɗan macromolecule waɗanda ba su da polyphenolic suma suna narke tare, wanda zai iya haifar da turbidity na abin sha da lalata, wanda za'a iya warwarewa ta hanyar sarrafa sigogi masu cirewa.

Bayan hakar, ana aiwatar da bayanin ruwan shayi don cire ƙazanta, gumis, da mahaɗan macromolecular marasa polyphenol a cikin ruwan shayi, don guje wa turbidity da lalata yayin rayuwar rayuwar samfurin. Hanyoyin bayyanawa sun haɗa da lalata ƙananan zafin jiki (maɗaukaki mai sauri) da kuma rabuwar membrane (ultrafiltration), ko haɗin hanyoyin biyu.

B.Suger Dissolving System

Sugar yana daya daga cikin manyan abubuwan da ke samar da ruwan 'ya'yan itace abin sha. Tsarin da ake narkar da sucrose a cikin ruwa don yin syrup guda ɗaya ana kiran aikin narkewar sukari.

Tsarin narkewar sukari ya haɗa da raka'a masu zuwa:

Sugar foda bayarwa, sukari foda narkewa, syrup sterilization, syrup tacewa da sanyaya, syrup ajiya da sauran raka'a. A cikin lokuta na musamman, syrup yana buƙatar a zubar da shi. Za a yi tsarin narkewar zafin jiki na yau da kullun a 85 ° C na minti 10, sannan kuma za a yi aikin sanyaya a hankali don sauke zafin jiki zuwa zafin aiki (a ƙasa 40 ° C).

C.Homogeneous Degassing System

Don ruwan 'ya'yan itace mai gajimare, ya zama dole a rushe fibers da granules ta hanyar homogenization mai ƙarfi don rarraba su daidai da kyau don inganta abubuwan da ke cikin jiki da bakin bakin samfuran abin sha. Ana amfani da famfo na plunger gabaɗaya azaman homogenizer. Samfurin ruwa yana gudana a cikin sauri mai girma ta wurin kunkuntar rata tsakanin wurin zama da bawul core. Karkashin aikin sau uku na tasirin shearing, tasirin da ake samu ta hanyar jetting mai saurin gudu, da kuma tasirin cavitation da ke haifar da raguwar matsa lamba nan take, kayan na iya zama ultra-finely tarwatsewa don samar da tarwatsewar ruwa mai ƙarfi.

The homogenization matsa lamba na ruwan 'ya'yan itace iya zama 25-40 MPa, matching da yin amfani da homogenizer na cikin gida farko-aji iri. Degassing shine don guje wa oxidation, amma zai kawar da ƙamshi masu canzawa a lokaci guda. Maganin wannan matsala shine ƙara na'urar dawo da ƙamshi. Saboda haka, biyu ayyuka na homogenization da degassing ya kamata a za'ayi bayan dace dumama. Ana amfani da su sau da yawa a cikin jerin tare da UHT, wato, bayan sashin preheating UHT.