Icubungula uhlelo

Incazelo

Uhlelo lokuhlanganisa lusho inhlanganisela yezinto ezisetshenziswayo ezihlukene ezingahluziwe neziyisizayo kanye namanzi acutshungulwayo akhishwa noma ancibilikiswe amayunithi enqubo ahlukahlukene ngokuya ngemingcele yenqubo enqunywe kusengaphambili, bese ixutshwa futhi igxilwe ukuze kutholwe imikhiqizo ecishe iqedwe; amamojula ayo ayinhloko ahlanganisa iyunithi yamanzi ashisayo, iyunithi yokuhlunga i-saccharose, iyunithi yokubuyisela kabusha impushana yejusi/yetiye, iyunithi yokuchithwa kwezinto ezisizayo, iyunithi yokukhipha itiye nokuhlunga, iyunithi yokuxuba ubisi oluyimpushana, ukuhlanganisa iyunithi yevolumu engashintshi, iyunithi yokuhlanza i-CIP, iyunithi yepayipi, iyunithi kagesi. amayunithi okulawula kanye nokulawula okuphakathi.

Ikhwalithi yomkhiqizo wesistimu yokuhlanganisa inqunywa ngokuyinhloko umklamo oqinile, uhlelo lokulawula oluzenzakalelayo oluphelele kanye nolwazi olukhulu ekufakweni kobunjiniyela. Ngomklamo wayo wobunjiniyela kanye nesipiliyoni sokufaka iminyaka engaphezu kwe-13, imishini ye-Zpack izokunikeza iphrojekthi enhle kakhulu.

Uhlelo lwe-A.Extraction

Ukukhishwa kwetiye kubhekisela ekusebenzeni kokukhipha izithako ezisebenzayo emaqabunga etiye ngokucwiliswa emanzini ashisayo. Inhloso yalokhu kusebenza ukukhipha kahle izithako ezisebenzayo zezitshalo ukuze kugcinwe umbala oyingqayizivele, iphunga, kanye nokunambitheka kotshwala betiye ngangokunokwenzeka futhi kuvinjwe ukuncibilika ngokweqile kwezithako ezingasebenzi kahle oketshezini lwesiphuzo olugayiwe.

Indlela yokukhishwa kwe-fractional izokwamukelwa, lapho isizinda sokuqala sizokwenziwa khona ngokushisa okuphansi ukuze kuvikelwe ingxenye yephunga lesixazululo sokuqala nokuhlakaza ingxenye encane yokushisa kwe-molecule; isizinda sesibili sisebenzisa izinga lokushisa eliphezulu ukuze kukhishwe izingxenye zokunambitha ezisebenzayo ze-macromolecular etiyeni. Ngesikhathi esifanayo, nokho, ama-non-polyphenolic macromolecule compounds nawo ahlakazeka ndawonye, ​​​​okungabangela ukuphuza kwesiphuzo kanye ne-sedimentation, engaxazululwa ngokulawula imingcele yokukhipha.

Ngemuva kokukhishwa, ukucaciswa kwejusi yetiye kwenziwa ukuze kukhishwe ukungcola, izinsini, kanye ne-non-polyphenol macromolecular compounds kujusi yetiye, ukuze kugwenywe ukuthuthumela kanye ne-sedimentation ngesikhathi sokuphila kweshalofu lomkhiqizo. Izindlela zokucacisa zifaka i-sedimentation enezinga lokushisa eliphansi (i-centrifuge enesivinini esikhulu) nokuhlukaniswa kolwelwesi (i-ultrafiltration), noma inhlanganisela yalezi zindlela ezimbili.

I-B.Suger Dissolving System

Ushukela ungenye yezingxenye eziyinhloko ezakha isiphuzo sejusi yezithelo. Inqubo yokuthi i-sucrose incibilike emanzini ukuze kwenziwe isiraphu eyodwa ibizwa ngokuthi i-sugar dissolving operation.

Isistimu yokuqedwa kukashukela ihlanganisa amayunithi alandelayo:

Ukulethwa kwempushana kashukela, ukuncibilika kwempushana kashukela, ukuvala inzalo isiraphu, ukuhlunga isiraphu nokupholisa, ukugcinwa kwesiraphu namanye amayunithi. Ezimweni ezikhethekile, isiraphu idinga ukuchithwa. Inqubo evamile yokuncibilika okushisayo kufanele yenziwe ku-85°C imizuzu eyi-10, bese kwenziwa inqubo yokupholisa kancane kancane ukuze kwehlise izinga lokushisa liye ezingeni lokushisa lokusebenza (ngaphansi kuka-40°C).

C.Homogeneous Degassing System

Ukuze uthole ujusi onamafu, kuyadingeka ukudiliza imicu kanye nama-granules nge-high-pressure homogenization ukuze usabalalise ngokulinganayo nangokucolekileyo ukuze kuthuthukiswe izakhiwo ezingokomzimba kanye nokuzwakala komlomo kwemikhiqizo yesiphuzo. Iphampu ye-plunger ngokuvamile isetshenziswa njenge-homogenizer. Umkhiqizo we-liquid ugeleza ngesivinini esikhulu kakhulu ngegebe elincane phakathi kwesihlalo se-valve kanye ne-valve core. Ngaphansi kwesenzo esiphindwe kathathu somphumela wokugunda, umthelela okhiqizwe ijethi yesivinini esikhulu, kanye nomphumela we-cavitation obangelwa ukwehla kwengcindezi esheshayo, izinto ezisetshenziswayo zingaphuzwa kahle kakhulu ukuze zenze ukuhlakazeka okuqinile okuwuketshezi.

Ingcindezi ye-homogenization yejusi ingaba ngu-25-40 MPa, ehambisana nokusetshenziswa kwe-homogenizer yomkhiqizo wasekhaya wesigaba sokuqala. I-Degassing iwukugwema i-oxidation, kodwa izosusa amaphunga aguquguqukayo ngesikhathi esifanayo. Isixazululo sale nkinga ukungeza idivayisi yokutakula iphunga. Ngakho-ke, imisebenzi emibili ye-homogenization kanye ne-degassing kufanele yenziwe ngemuva kokushisa okufanele. Avame ukusetshenziswa ochungechungeni olune-UHT, okungukuthi, ngemuva kwesigaba sokushisa kuqala se-UHT.